IIOT Enabled PLC based Elevator Control Application Training System
FEATURES
The PLC (Allen-Bradley/Siemens) system is equipped with 20 digital inputs, 12 digital outputs, 4 analog inputs, and 2 analog outputs, providing the necessary I/O capabilities for various industrial automation tasks. It also features Ethernet communication support, enabling seamless integration into industrial networks for remote monitoring, control, and diagnostics. The system comes with licensed PLC programming software, allowing users to program the PLC using standard languages such as ladder logic or structured text. It includes a 4-floor model designed for training purposes to observe the PLC and electromechanical applications together. The system is designed in a transparent structure to examine the mechanical and electronic systems. Real-world components like DC motors, limit switches, proximity sensors, toggle switches, selector switches, visual and audio indicators, relays, contactors, and voltage displays offer students hands-on, practical experience with equipment they might encounter in the field. The system also allows elevator process monitoring and control from anywhere using mobile devices and applications.
TECHNICAL SPECIFICATIONS
The PLC has 20 digital inputs, 12 digital outputs, 4 analog inputs, 2 analog outputs, and Ethernet communication. The system includes 8 toggle switches, 5 push-to-ON switches, 1 proximity sensor, 1 selector switch, 4 visual indicators, 1 audio indicator, 1 DC motor, 1 relay card containing 2 relays, 1 contactor, 4 inductive floor level sensors, 2 inductive limit sensors, 4 call-to-floor buttons with LED indicators, 4 bring-to-floor buttons with LED indicators, 5 seven-segment floor level displays, DC motor with reducer, transparent cabin door, and 1 IIOT device.
EXPERIMENTS
Program operation of NO (normally open) and NC (normally closed) instructions, types of logic gates, set and reset bit, types of timers, types of counters, types of compare instructions, types of math functions, MOV instruction, and analog input and outputs. Examination of the operating principle of the elevator mechanism. Connection and control of the mechanical structure, on-board sensor circuit applications, and examination of motor control. Interfacing of proximity sensors and limit switches with the PLC. Interfacing seven-segment displays with the PLC. Writing a ladder program for elevator control using the PLC. Learning how to develop and utilize cloud-based SCADA systems for global access to process data and remote control. With cloud SCADA, users can access live process data, control operations, and monitor systems from anywhere using mobile devices and applications. Gain experience in data logging, downloading data, and analyzing alarm histories through the cloud SCADA system. Users can export data directly into Excel to track process performance, monitor trends, and optimize operations.
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