IIOT enabled PLC Control Bottle Filling Application PLC Training System
FEATURES
The PLC (Allen-Bradley/Siemens) system is equipped with 16 digital inputs, 16 digital outputs, 5 analog inputs, and 2 analog outputs, providing the necessary I/O capabilities for various industrial automation tasks. It also features Ethernet communication support, enabling seamless integration into industrial networks for remote monitoring, control, and diagnostics. The system comes with licensed PLC programming software, allowing users to program the PLC using standard languages such as ladder logic or structured text. Real-world components like toggle switches, proximity sensors, selector switches, visual and audio indicators, DC motors, relays, contactors, and voltage displays offer students hands-on, practical experience with equipment they might encounter in the field. The system includes a conveyor system with PLC control for the movement of bottles, including liquid filling operations and bottle counting, which is commonly used in bottling plants for packaging and distribution. The system also allows bottle filling process monitoring and control from anywhere using mobile devices and applications.
TECHNICAL SPECIFICATIONS
The PLC has 16 digital inputs, 16 digital outputs, 5 analog inputs, 2 analog outputs, Ethernet communication facility, and suitable licensed software. The system includes 8 toggle switches, 5 push-to-ON switches, 1 proximity sensor, 1 selector switch, 4 visual indicators, 1 audio indicator, 1 DC motor, 1 relay card containing 2 relays, 1 contactor, a conveyor system with motor unit, water pump, float switch, and solenoid valve.
EXPERIMENTS
Program operation of NO (normally open) and NC (normally closed) instructions, types of logic gates, set and reset bit, types of timers, types of counters, types of compare instructions, types of math functions, MOV instruction, analog inputs and outputs, and study of the bottle filling system. Interfacing of solenoid valves, pump, conveyor system, and capacitive sensor with the PLC. Writing ladder programs for bottle filling operation and bottle counting. Learning how to develop and utilize cloud-based SCADA systems for global access to process data and remote control. With cloud SCADA, users can access live process data, control operations, and monitor systems from anywhere using mobile devices and applications. Gain experience in data logging, downloading data, and analyzing alarm histories through the cloud SCADA system. Users can export data directly into Excel to track process performance, monitor trends, and optimize operations.
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