IIOT enabled PLC Controlled Water Level Control Application Training System
FEATURES
The PLC system (Allen-Bradley/Siemens) is equipped with 8 digital inputs and 4 digital outputs, providing the necessary I/O capabilities for various industrial automation tasks. It also features Ethernet communication support, enabling seamless integration into industrial networks for remote monitoring, control, and diagnostics. The system comes with PLC programming software, allowing users to program the PLC using standard languages such as ladder logic or structured text. The system allows for remote monitoring and control via mobile devices and applications, enabling real-time process oversight from anywhere. A durable polycarbonate tank with a capacity to store water is designed specifically for accurate measurement purposes. The system is equipped with three float level switches to sense the low, middle, and high water levels in both the sump tank and measuring tank, ensuring precise monitoring of water levels. Visual indicators clearly signal when the process begins and ends, providing immediate feedback to the operator. A student-friendly software interface allows users to develop different programs, enhancing the learning experience and facilitating hands-on programming practice.
TECHNICAL SPECIFICATIONS
The system includes a PLC (Allen-Bradley/Siemens) with 8 digital inputs and 6 digital outputs (relay), with a program size of 4096 words. Ethernet interfacing enables smooth communication with external devices. The measuring water tank and sump water tank are made of polycarbonate and each measures 300 mm x 350 mm x 300 mm. Six float switches are included, with three in the upper tank and three in the lower tank, ensuring effective water level monitoring and control. The control panel features a metal frame enclosure, push buttons, indicators, and a buzzer for operation control. The control box includes MCB (16A), RCCB, and a 24V DC power supply (10A) for safe system functioning. The system operates on a 230VAC supply. The structure is built with a 30x30 aluminum profile frame, providing sturdy and lightweight support for the two water tanks, which are vertically aligned to optimize space and ensure efficient water flow and measurement. This design offers both strength and durability while maintaining a compact footprint. The system also includes an IIOT device for remote monitoring and control.
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